Butt-Weld Neck Flanges are critical components in industrial piping systems, designed to ensure secure, high-performance connections in demanding environments. This article provides an in-depth analysis of their functionality, technical specifications, and applications, while also highlighting the expertise of HEBEI JIUYUAN PIPELINE MANUFACTURING CO.,LTD, a leading manufacturer in this field.
Product Features and Design
Butt-Weld Neck Flanges, also known as weld neck flanges, are engineered for direct welding to the end of a pipe or vessel. Their distinctive feature is a long, tapered neck that gradually transitions from the pipe to the flange, distributing stress over a larger area. This design minimizes turbulence and pressure drop, ensuring a leak-proof joint. The smooth transition between the flange and the pipe enhances system integrity, making them ideal for high-pressure and high-temperature applications.
These flanges are typically manufactured from durable materials such as carbon steel, stainless steel, and alloy steel, offering exceptional resistance to corrosion and wear. Surface coatings like black paint, galvanization, or epoxy paint further enhance their durability and suitability for diverse environments.
Image: Read More About neck flange
Technical Specifications
| Parameter | Details |
|---|---|
| Pressure Rating (PN/CLASS) | PN6 – PN40 / Class150 – Class2500 |
| Diameter (DN/INCH) | DN10 – DN2000 / ½In – 24In / S.A 12In – 60In |
| Materials (MAR) | CS (ASTM A105, P235GH, P245GH, P250GH, P265GH, ST37-2), SS (ASTM A182, 304, 306) |
| Standards | ASME, EN, JIS, DIN, BS, KS, GOST, SABS, ATK |
| Surface Coating | Black paint, Galvanize, Grease, Epoxy paint |
Applications in Critical Industries
Butt-Weld Neck Flanges are widely used in industries where system integrity and reliability are paramount. Their applications include:
- Oil and Gas: Connecting pipelines, valves, and pressure vessels in high-pressure environments.
- Chemical Processing: Ensuring leak-proof joints in systems exposed to corrosive substances.
- Power Generation: Used in steam lines, heat exchangers, and reactors where resistance to temperature fluctuations is critical.
- Water Treatment: Providing durable connections in water and wastewater systems.
Image: Read More About neck flange
Comparison with Slip-On Flanges
The primary difference between weld neck flanges and slip-on flanges lies in their design and installation method:
- Weld Neck Flanges: Feature a tapered neck welded directly to the pipe, distributing stress evenly. Ideal for high-pressure and high-temperature applications.
- Slip-On Flanges: Slip over the pipe and are welded on both the inside and outside. Easier to install but suitable for lower-pressure systems.
While slip-on flanges are cost-effective for low-pressure systems, weld neck flanges are preferred in critical applications due to their superior strength and leak-proof performance.
Image: Read More About weld neck flange
Company Background: HEBEI JIUYUAN PIPELINE MANUFACTURING CO.,LTD
HEBEI JIUYUAN PIPELINE MANUFACTURING CO.,LTD is a trusted manufacturer of high-quality piping components, including butt-weld neck flanges. With a commitment to precision engineering and compliance with international standards, the company serves global industries requiring reliable solutions for critical applications. Their products are designed to meet the rigorous demands of oil and gas, chemical processing, and power generation sectors.
Industry Standards and Compliance
Butt-Weld Neck Flanges produced by HEBEI JIUYUAN conform to globally recognized standards such as ASME B16.5, EN, JIS, and DIN. These standards ensure compatibility, reliability, and safety across diverse applications. Compliance with such benchmarks underscores the company’s dedication to quality and performance.
Conclusion
Butt-Weld Neck Flanges are indispensable in high-pressure and high-temperature industrial systems, offering unmatched durability and performance. Their design, materials, and compliance with international standards make them a preferred choice for critical applications. HEBEI JIUYUAN PIPELINE MANUFACTURING CO.,LTD continues to lead in providing innovative solutions that meet the evolving needs of global industries.
References
Industry Standards: ASME B16.5, EN, JIS, DIN, BS, KS, GOST, SABS, ATK. ASME and NIST standards are authoritative sources for engineering practices and material specifications.
HEBEI JIUYUAN PIPELINE MANUFACTURING CO.,LTD . is located in Mengcun Hui Autonomous County, known as the “Capital of Elbows”, with a registered capital of 10.09 million yuan.pipe fittings and flanges manufacturers The company is equipped with advanced production facilities, strong technical capabilities and strict testing equipment, ranking among the top in the industry for its excellent quality and service.flanges and pipe fittings We have always been committed to technological innovation and improving product quality.flange manufacturer We have passed the ISO9001:2008 quality system certification and the special equipment certification for pressure pipelines. Our company specializes in the production of flanges, elbows, bends, reducers, blind plates, manholes, pipe caps, tees, crosses, socket fittings, power plant accessories, precision casting and threaded joints.pipe fitting manufacturer We also customize various special and difficult pipe fittings.pipe flange|super blog