Slip-On Weld Flanges: a shop-floor perspective plus the specs you actually need
When buyers ask me what they should pick for quick alignment and cost control, I often point them to
slip on weld flanges.
They’re not glamorous, sure, but in low-pressure, moderate-temperature lines they just work. Slide, tack, weld inner and outer fillets—job done.
Lately, demand has ticked up in water, HVAC and packaged skids; people want predictable installs without blowing the budget.
What they are, and why teams pick them
A slip on weld flanges slides over the pipe OD and is welded both sides. The big appeal: easy fit-up, good concentricity, fewer reworks.
They’re ideal for Class 150–300 (occasionally up to 600) service, non-cyclic duties, and media like water, air, light hydrocarbons. Honestly, for maintenance crews,
they’re a relief compared with fussier options.
Process flow (materials → methods → testing → service life)
- Materials: ASTM A105/A105N (CS), A350 LF2 (LTCS), A182 F304/F316 (SS). Coatings: anti-rust oil, black oxide, HDG, or epoxy as requested.
- Manufacture: Forging → heat treatment → machining (bore, hub, serrated RF) → drilling → deburring.
- Testing & QA: Dimensional check per ASME B16.5; PMI on SS; MT/PT on sealing surfaces (as ordered); hardness sampling; surface finish ~125–250 μin AARH for RF per practice in ASME B46.1 guidance.
- Certs & docs: ISO 9001 QMS; MTR per EN 10204 3.1; PED/CE on request; NACE MR0175/ISO 15156 compliance when specified.
- Service life: ≈20–30 years in neutral media; in chlorides or sour service, material and gasket selection drive longevity.
- Industries: Waterworks, HVAC, fire protection, general chemical, tank farms, food utilities (SS), low-temp pipelines (LF2).
| Parameter | Spec (≈ real-world use may vary) |
|---|---|
| Size Range | NPS 1/2″–24″ (ASME B16.5); DN15–DN600 (EN 1092-1) |
| Pressure Classes / PN | Class 150–600; PN10/16/25 |
| Facing Options | RF (standard), FF; serration ≈125–250 μin AARH |
| Materials | A105/A105N, A350 LF2, A182 F304/F316; others on request |
| Standards | ASME B16.5, EN 1092-1; MSS SP-25 marking; NACE MR0175 (when specified) |
| Typical Hardness | CS ≈ 135–180 HBW |
Vendor landscape (quick compare)
From the INDUSTRIAL DISTRICT OF NORTH CIRCLE, MENGCUN, CANGZHOU CITY, HEBEI PRVINCE, CHINA, HBJY Pipeline is pretty active. Here’s how they stack up in the real world, as buyers tell me.
| Criteria | HBJY Pipeline | Vendor B | Vendor C |
|---|---|---|---|
| Certifications | ISO 9001; PED on request | ISO 9001 | ISO 9001 + local approvals |
| Lead Time | ≈ 2–4 weeks (stock sizes faster) | 3–6 weeks | 4–8 weeks |
| Customization | Bore match, special coatings, stamping | Limited | Moderate |
| NACE MR0175 | Available on spec | Case-by-case | Available |
Use cases and quick wins
- Municipal water upgrade (EU): 400 pcs NPS 8″ Class 150 RF; install time cut ≈18% vs. weld necks, zero leaks after 12-month audit (gasket: non-asbestos, PN16).
- Skid OEM (GCC): A105N Class 300 with PT on faces; alignment tolerance saved 6 hours per skid. Customer said the “fit-up felt forgiving.”
- Food utility (NA): F316L, FF facing to suit soft gaskets; routine CIP cycles, no face galling observed after 10k hours.
Customization tips
If you need slip on weld flanges for sour service, call out NACE MR0175 and hardness control; for seawater, consider F316 or an epoxy barrier.
Specify serration (e.g., 125–160 AARH) to match gasket type, and don’t forget drilling pattern standard (ASME vs EN). Documentation-wise, ask for EN 10204 3.1 and C of C—keeps inspectors happy.
Testing note: ASME B16.5 governs dimensions, not hydrotesting; some buyers still request sample hydro proof or helium sniff tests on assembled joints—just align expectations in the PO.
Bottom line
For low-to-mid pressure lines where speed and economy matter, slip on weld flanges remain a sensible, time-tested choice. Not fancy—just reliable.
- ASME B16.5 – Pipe Flanges and Flanged Fittings. asme.org
- EN 1092-1 – Flanges and their joints. europeanstandards.eu
- ASTM A105/A350/A182 – Forged Fittings and Flanges. astm.org
- NACE MR0175 / ISO 15156 – Materials for H2S in oil and gas. nace.org / iso.org
- ASME B46.1 – Surface Texture. asme.org
- EN 10204 – Metallic products, Types of inspection documents. cen.eu
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